Scotsman CU3030 Instrukcja Obsługi

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Introduction
The design of this cuber is the result of years of
experience and testing. Standard features include
a removable bin for service and an on-off switch at
the front of the cabinet for easy operational control.
Note any Caution or Warning symbols when they
appear on the product or in this manual. They
indicate potential hazards.
May 2008
Page 1
CU1526, CU2026, CU3030
Service Manual
Table of Contents
Installation: Product Specifications ..... Page 2
Model Number Description.......... Page 3
Water .....................Page 4
CU1526 and CU2026 Cabinet Layout .... Page 5
CU3030 Cabinet Layout ........... Page 6
Bin Removal ................. Page 7
Plumbing Requirements ........... Page 8
Electrical ................... Page 9
Adjustments ................. Page 10
Use and Operation .............. Page 11
Control Switches ............... Page 12
Cuber System Information .......... Page 13
Controller Information ............ Page 14
Component Indicator Light Table ...... Page 15
How It Works - Air Cooled .......... Page 16
How It Works - Water Cooled ........ Page 17
Electrical Sequence - Air or Water Cooled . Page 18
Electrical Sequence - Air or Water Cooled (continued)
........................Page 19
Electrical Component Details ........ Page 20
Refrigeration & Water Systems ....... Page 22
Control Operation .............. Page 23
Control Safeties ............... Page 24
Restarts ................... Page 25
Control Button Use (from standby - status light off)
........................Page 26
Test Mode: .................. Page 27
Service Diagnosis .............. Page 28
Service Diagnosis - Low ice making capacity - air cooled
........................Page 31
Cleaning, Sanitation and Maintenance . . . Page 32
Test Procedures - Sensors ......... Page 34
Sensor Testing ................ Page 35
Test Procedures - Loads ........... Page 36
Test Procedures ............... Page 37
Technical Information ............ Page 40
Performance Data, CU1526 ......... Page 41
Performance Data, CU2026 ......... Page 42
Performance Data, CU3030 .........
Page 43
Wiring Diagram, CU1526 and CU2026 60 Hz Page 44
Wiring Diagram, CU3030 60 Hz ....... Page 45
Wiring Diagram, CU1526 and CU2026 50 Hz Page 46
Wiring Diagram, CU3030 50 Hz ....... Page 47
Removal and Replacement ......... Page 48
Refrigeration Removal and Replacement Procedures
........................Page 54
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Podsumowanie treści

Strona 1 - Table of Contents

IntroductionThe design of this cuber is the result of years ofexperience and testing. Standard features includea removable bin for service and an on-o

Strona 2

AdjustmentsBridge Thickness - For the Service Tech Only1. Remove left louver, locate controller on and offswitches.2. Push and hold Off till the machi

Strona 3

Use and OperationOnce started, the ice machine will automaticallymake ice until the bin is full of ice. When ice leveldrops, the ice machine will resu

Strona 4

Control SwitchesThere is a front on and off switch, located in the topcenter of the louvers. Switching this switch Off willimmediately stop the machin

Strona 5

Cuber System InformationOverall System Type:•Refrigeration: Mechanical, either air cooled or water cooled•Water System: Inlet water float valve fills

Strona 6 - CU3030 Cabinet Layout

May 2008Page 14CU1526, CU2026, CU3030Service ManualController InformationMachine Indicator Lights•Power•Status•Water•CleanCode DisplayMain codes - aut

Strona 7 - Bin Removal

Controller InformationComponent Indicator Lights•Condenser Fan / Aux•Water Pump•Purge Valve•Water Solenoid•Hot Gas•Compressor•Ready to Harvest•Sump Em

Strona 8 - Plumbing Requirements

September 2008Page 16CU1526, CU2026, CU3030Service ManualHow It Works - Air CooledFreeze Cycle. At start up the controller operates the water pump and

Strona 9 - Electrical

How It Works - Water CooledFreeze Cycle. At start up the controller operates the water pump and purge valve to drain the reservoir.The float valve ref

Strona 10 - Adjustments

May 2008Page 18CU1526, CU2026, CU3030Service ManualElectrical Sequence - Air or Water CooledPower connected, unit previously switched Off.Control boar

Strona 11 - Technician Section

Electrical Sequence - Air or Water Cooled (continued)Indicator Information: The display shows a non-blinking H. The Power and Status Lights will be Gr

Strona 12 - Control Switches

Installation: Product SpecificationsLocation Limitations:The product is designed to be installed indoors, ina controlled environment. Air cooled model

Strona 13

May 2008Page 20CU1526, CU2026, CU3030Service ManualElectrical Component DetailsCompressor•Operated by the compressor contactor. Uses PTCR and run capa

Strona 14

Electrical Component Details - continuedHot Gas Valve•Operated by the controller in parallel with the harvest assist solenoid. Cycles on and off at th

Strona 15

May 2008Page 22CU1526, CU2026, CU3030Service ManualRefrigeration & Water SystemsRefrigerant: R-404ACompressor: Copeland or Tecumseh hermetic by mo

Strona 16 - How It Works - Air Cooled

Control OperationStandard control:•Electronic controller operating from a 12 AC volt power supply. Will operate within a voltage rangebetween 10 and 1

Strona 17 - How It Works - Water Cooled

May 2008Page 24CU1526, CU2026, CU3030Service ManualControl SafetiesMax freeze time – 84 minutesWhen exceeded, the controller will attempt another free

Strona 18

RestartsPower InterruptionThe controller will automatically restart the ice machine after adequate voltage has been restored. Thisalso occurs after th

Strona 19

May 2008Page 26CU1526, CU2026, CU3030Service ManualControl Button Use (from standby - status light off)Set purge level, 1-5 (1 is minimum, 5 is maximu

Strona 20

Test Mode:•Depress Off for 3 seconds, release. Then depress Clean for 3 seconds.•At 30 seconds the WP will turn on. You will be able to see and hear t

Strona 21

Service DiagnosisNo iceProblem Likely Cause Probable SolutionNo power to unit Power disconnectedCheck breaker or fuse. Reset orreplace, restart and ch

Strona 22

Service DiagnosisProblem Likely Cause Probable SolutionShut down on maximumfreeze timePump hose disconnected Check hoseCompressor not operatingCheck c

Strona 23

Model Number DescriptionExample:•CU2026SA-1A•C= cuber•U=under the counter type•20= nominal ice capacity in 10s of pounds•26= nominal width of cabinet•

Strona 24

Service DiagnosisProblem Likely Cause Probable SolutionShut down on maximumharvest timeIce bridge thickness too small, notenough ice to open curtainCh

Strona 25

Service Diagnosis - Low ice making capacity - air cooledProblem Likely Cause Probable SolutionLong freeze cycleDirty air filter Clean filterDirty cond

Strona 26

May 2008Page 32CU1526, CU2026, CU3030Service ManualCleaning, Sanitation and MaintenanceThis ice system requires three types of maintenance:•Remove the

Strona 27

1.Locate ice thickness sensor. Squeezemounting legs together to release sensor.Wash the metal surfaces of the sensor and theadjustment screw with ice

Strona 28 - Service Diagnosis

Test Procedures - SensorsAll electrical components in this ice machine can be diagnosed with a volt-ohmmeter.Curtain Switch:1. Test using the controll

Strona 29

Sensor TestingWater SensorThe water sensor has two functions, the first is tostop the machine from operating if there is nowater, the second is to sen

Strona 30

ThermistorsMay 2008Page 36CU1526, CU2026, CU3030Service Manual0····853251····826612····800903····776074····752105····728966····706607····685018····664

Strona 31

Test Procedures - LoadsCompressorFailure to start.All have resistance start, capacitor run type motors.Check voltage to compressor at the contactor.Co

Strona 32

Test ProceduresWater Pump1. Test using the controller’s indicator lights. Checkthe indicator light during the freeze cycle. The lightwill be On for al

Strona 33

Test ProceduresCompressor contactor1. Test using the controller’s indicator lights. Whenthe unit is in ice making mode the compressorcontactor will ha

Strona 34 - Test Procedures - Sensors

WaterThe quality of the water supplied to the ice machinewill have an impact on the time between cleaningsand ultimately on the life of the product. W

Strona 35 - Sensor Testing

Test ProceduresControllerThe controller’s software operation is confirmed if itis functioning. Execute the test to confirm itsoperation of the loads.

Strona 36 - Thermistors

Technical InformationPressure Control InformationCut In (PSIG) Cut Out (PSIGFan Pressure Control 240 190High Pressure Cut Out AC 390 500High Pressure

Strona 37 - Test Procedures - Loads

May 2008Page 42CU1526, CU2026, CU3030Service ManualPerformance Data, CU1526CU1526A Ambient Air Temp., Degrees F.70 80 90Cycle Time(minutes)Water Temp5

Strona 38 - Test Procedures

Performance Data, CU2026May 2008Page 43CU1526, CU2026, CU3030Service ManualCU2026A Ambient Air Temp., Degrees F.70 80 90Cycle Time(minutes)Water Temp5

Strona 39

May 2008Page 44CU1526, CU2026, CU3030Service ManualPerformance Data, CU3030CU3030A Ambient Air Temp., Degrees F.70 80 90Cycle Time(minutes)Water Temp5

Strona 40

Wiring Diagram, CU1526 and CU2026 60 HzMay 2008Page 45CU1526, CU2026, CU3030Service ManualWBK**GNWBN/WWYW(A/C ONLY)SWITCHPRESSUREFAN CYCLINGSOLENOID 1

Strona 41 - Technical Information

May 2008Page 46CU1526, CU2026, CU3030Service ManualWiring Diagram, CU3030 60 HzON/OFFSWITCHON/OFFSWITCHOWBK**GNWBN/WWYWFAN CYCLINGPRESSURESWITCH(A/C O

Strona 42 - Performance Data, CU1526

Wiring Diagram, CU1526 and CU2026 50 HzMay 2008Page 47CU1526, CU2026, CU3030Service ManualUSE COPPER CONDUCTORS ONLYTHIS UNIT MUSTBE GROUNDED.CAUTION:

Strona 43 - Performance Data, CU2026

May 2008Page 48CU1526, CU2026, CU3030Service ManualWiring Diagram, CU3030 50 Hz17-3186-01MORE THAN ONE DISCONNECT MEANS MAY BEREQUIRED TO DISCONNECT A

Strona 44 - Performance Data, CU3030

Removal and ReplacementWater ReservoirCU1526 or CU20261. Top access and top panel removal is required for this procedure.2. Shut water supply OFF.3. R

Strona 45 - USE COPPER CONDUCTORS ONLY

CU1526 and CU2026 Cabinet LayoutMay 2008Page 5CU1526, CU2026, CU3030Service Manual5.4813.939.099.022.1256.24.00MINIMUMUTILITYCLEARANCE10.26.0015.222.2

Strona 46

May 2008Page 50CU1526, CU2026, CU3030Service ManualRemoval and ReplacementWater ReservoirCU30301. Shut water supply OFF.2. Remove left grill.3. Push a

Strona 47

Removal and ReplacementFloat valveCU1526 and CU20261. Top access and top panel removal will be required for this procedure.2. Shut water supply Off.3.

Strona 48

May 2008Page 52CU1526, CU2026, CU3030Service ManualRemoval and ReplacementWater PumpCU1526 or CU20261. Top access and top panel removal is required fo

Strona 49 - Removal and Replacement

Removal and ReplacementPurge valve1. Remove left front grill.2. Push and hold the Off button to shut the machine off.3. Disconnect electrical power.4.

Strona 50

May 2008Page 54CU1526, CU2026, CU3030Service ManualRemoval and ReplacementFan Blade and/ or Motor1. Disconnect electrical power.2. Go thru all steps t

Strona 51

Thermostatic Expansion Valve1. Remove left front grill.2. If the machine was in operation, push and release the Harvest button to shut it down. Wait u

Strona 52

May 2008Page 56CU1526, CU2026, CU3030Service ManualCompressor1. Remove left front grill.2. If the machine was in operation, push and release the Harve

Strona 53

23. Attach compressor terminal cover.24. Reconnect electrical power.25. Return bin and all panels to their original positions.Note: If the compressor

Strona 54

May 2008Page 58CU1526, CU2026, CU3030Service Manual18. Install the harvest assist solenoid. Note location of ejector pin. Adjust position of the evapo

Strona 55

CU3030 Cabinet LayoutMay 2008Page 6CU1526, CU2026, CU3030Service Manual5.3013.5 39.099.025.9565.94.6911.930.076.230.6277.84.00MINIMUMUTILITYCLEARANCE

Strona 56

Bin RemovalThe ice storage bin is removable to allow access tothe refrigeration system for service.1. Remove front louvers. Remove left then right.2.

Strona 57

Plumbing RequirementsAll models require connection to cold, potablewater. A hand actuated valve within sight of themachine is required. Air cooled mod

Strona 58

ElectricalThe machine is supplied with a power cord.This is a cord-connected unit, and must be on aseparate power supply. Check the dataplate for thev

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